AUTOMOTIVE ASSEMBLY

1-Spindle Assembly System

Field-Proven Customer Success & Verified Financial ROI Case Study

FIELD CASE STUDY ISO 9001:2015 CERTIFIED VERIFIED ROI

Customer Installation Details

Electric Vehicle Motor & Gearbox Line

📍 Plant Location: Hosur Industrial Complex, Tamil Nadu

PAYBACK PERIOD 5.0 Months

ANNUAL SAVINGS ₹15.1 Lakhs / yr

PLC PLATFORM Siemens

FIELD STATUS 100% Operational

❌ COMPETITOR CHALLENGE & PITFALLS

Generic hydraulic press-fit fixtures damaged delicate EV rotor bearings during insertion, causing a 12% manual rework rate.

PROBITERS ENGINEERING SOLUTION

Probiters Closed-Loop Servo Spindle Press-Fit Station with real-time distance-vs-force window monitoring and quick-change fixtures.

✓ VERIFIED METRIC OUTCOME

BEARING REWORK RATE: 12% Reduced to 0.01%

"Precision servo press-fitting with force-distance window evaluation stopped bearing tilt damage completely. Takt time dropped to 11s."