AUTOMOTIVE ASSEMBLY

1-Spindle Assembly System

Closed-Loop Servo Spindle Press-Fit & Assembly Machine

EXECUTIVE TECHNICAL DOSSIER & DATASHEET ISO 9001:2015 CERTIFIED DESIGN BASIS v5.0

Executive Value Proposition

Commercial & Operational Highlights

Closed-Loop Servo Spindle Press-Fit & Assembly Machine

PAYBACK PERIOD 5.0 Months

ANNUAL SAVINGS ₹15.1 Lakhs / yr

PLC AUTOMATION Siemens

LEAD TIME 4–6 Weeks

Proven Field Performance

❌ COMPETITOR PITFALLS

Generic hydraulic press-fit fixtures damaged delicate EV rotor bearings during insertion, causing a 12% manual rework rate.

PROBITERS ADVANTAGE

Probiters Closed-Loop Servo Spindle Press-Fit Station with real-time distance-vs-force window monitoring and quick-change fixtures.

✓ FINANCIAL OUTCOME

BEARING REWORK RATE:
12% Reduced to 0.01%

"Precision servo press-fitting with force-distance window evaluation stopped bearing tilt damage completely. Takt time dropped to 11s."

Machine Intelligence

Engineering Field	Verified Specification / Design Basis
Press Force Capacity	5 kN to 50 kN electric servo press spindle
Distance Window	0.005 mm linear displacement resolution
Force-Distance Graph	Real-time force vs distance envelope check
Tooling Fixtures	Quick-change pallet fixtures for EV motor parts
Takt Time	11 seconds per bearing insertion cycle

CAD Blueprint Architecture

Operating Sequence

01PART LOADINGPosition component onto application-specific fixture

02POKA-YOKE VERIFYSensors validate orientation and clamp closure

03PLC EXECUTIONServo/hydraulic motion profile executes test sequence

04LOG & RELEASETelemetry logs OK/NOK result and releases part

Need a customized proposal or 3D layout simulation? Our engineering team prepares custom SPM quotes within 3–5 working days.