MATERIAL HANDLING & PRESSING
Pick-to-Light System
Field-Proven Customer Success & Verified Financial ROI Case Study
Customer Installation Details
Automotive Wiring Harness & Kitting Center
📍 Plant Location: IMT Manesar, Gurgaon, Haryana
PAYBACK PERIOD
3.9 Months
ANNUAL SAVINGS
₹10.7 Lakhs / yr
PLC PLATFORM
Siemens
FIELD STATUS
100% Operational
❌ COMPETITOR CHALLENGE & PITFALLS
Manual paper-based component picking caused 6.5% wrong-part kitting errors on assembly lines, leading to line stoppages.
PROBITERS ENGINEERING SOLUTION
Probiters Smart RGB LED Pick-to-Light System with optical reflection verification sensors, barcode scanner, and inventory dashboard.
✓ VERIFIED METRIC OUTCOME
KITTING PICK ACCURACY: 93.5% Up to 99.98%
"Pick-to-Light eliminated human picking errors on our 50-component harness kits. Line stoppages dropped to absolute zero."
