MATERIAL HANDLING & PRESSING

Pick-to-Light System

Smart Optical Guided RGB Kitting & Assembly Error-Proofing System

EXECUTIVE TECHNICAL DOSSIER & DATASHEET ISO 9001:2015 CERTIFIED DESIGN BASIS v5.0

Executive Value Proposition

Commercial & Operational Highlights

Smart Optical Guided RGB Kitting & Assembly Error-Proofing System

PAYBACK PERIOD 3.9 Months

ANNUAL SAVINGS ₹10.7 Lakhs / yr

PLC AUTOMATION Siemens

LEAD TIME 4–6 Weeks

Proven Field Performance

❌ COMPETITOR PITFALLS

Manual paper-based component picking caused 6.5% wrong-part kitting errors on assembly lines, leading to line stoppages.

PROBITERS ADVANTAGE

Probiters Smart RGB LED Pick-to-Light System with optical reflection verification sensors, barcode scanner, and inventory dashboard.

✓ FINANCIAL OUTCOME

KITTING PICK ACCURACY:
93.5% Up to 99.98%

"Pick-to-Light eliminated human picking errors on our 50-component harness kits. Line stoppages dropped to absolute zero."

Machine Intelligence

Engineering Field	Verified Specification / Design Basis
Kitting Accuracy	99.98% pick accuracy with optical sensor check
RGB Light Modules	High-luminance multi-color LED bin indicators
Barcode Reader	Integrated wireless 2D barcode scanner
Error Alarm	Audible chime & visual lock out on wrong bin pick
Line Capacity	Up to 250 illuminated bin locations per controller

CAD Blueprint Architecture

Operating Sequence

01PART LOADINGPosition component onto application-specific fixture

02POKA-YOKE VERIFYSensors validate orientation and clamp closure

03PLC EXECUTIONServo/hydraulic motion profile executes test sequence

04LOG & RELEASETelemetry logs OK/NOK result and releases part

Need a customized proposal or 3D layout simulation? Our engineering team prepares custom SPM quotes within 3–5 working days.