Tensile Tester Machine
In-Line Servo-Hydraulic Proof Load & Tensile Testing Station
Executive Machine Overview
The Tensile Tester Machine engineered by Probiters Exim LLP represents the pinnacle of special purpose machine manufacturing for industrial production lines. Built on a rigid vibration-damped frame and integrated with industry-standard controls (Siemens S7-1200 (CPU 1214C)), this machine delivers uncompromising accuracy, long-term mechanical reliability, and ultra-low maintenance overhead.
Core Machine Sub-Systems & Mechanical Modules
⚙️ Dual-Column Load Frame
Heavy Meehanite cast-iron columns with chrome-plated guide tie bars rated for 1,200 kN ultimate proof load.
⚙️ Precision Load Cell & LVDT
Class 0.5 strain gauge load cell with 0.1 kN resolution and linear position encoder for strain measurement.
⚙️ Hydraulic Wedge Grips
Self-tightening serrated wedge jaws for round and flat composite specimens with quick pin release.
⚙️ NABL Automated Test Software
Touch PC interface generating real-time stress-strain curves and exportable PDF test certificates.
Comprehensive Parameter Matrix Table
| Engineering Parameter | Verified Specification / Design Basis |
|---|---|
| Test Capacity | 100 kN to 1,000 kN (Dual column frame) |
| Load Cell Precision | Class 0.5 (±0.05% measurement accuracy) |
| Test Stroke | 500 mm to 1,500 mm adjustable stroke |
| Pull Speed Range | 5 mm/min to 120 mm/min servo controlled |
| Grip Adapters | Hydraulic wedge grips & clevis pin fixtures |
| NABL Compliance | Automated NABL-formatted PDF certificate generation |
| Safety Shield | Interlocked transparent polycarbonate protective cage |
| Power Supply | 415V, 3-Phase, 50 Hz (11.0 kW) |
| Control Platform | Siemens S7-1200 (CPU 1214C) |
| HMI Interface | Proface / Indusoft Touch PC |
| Pre-Dispatch FAT | 100% Pre-Dispatch Acceptance Testing & Calibration Sign-Off |
General Arrangement (GA) CAD Vector Blueprint
Visual 4-Step Process Sequence
Tooling Fixtures & Automation Integration Options
Standard Features Included
- Siemens/Mitsubishi Industrial PLC & Color Touch HMI
- Category-4 Safety Light Curtains & E-Stop Latches
- Automatic Centralized Lubrication Unit
- 100% Calibrated Pre-Dispatch FAT Verification
Optional Tooling & Automation Upgrades
- Automated Vibratory Bowl Feeder & Escaper Mechanism
- 3-Axis Cartesian Gantry Robot Loader Integration
- Laser/Camera Optical Part Inspection Verification
- OPC-UA MES Network Database Telemetry License
Customer Success & Verified Financial ROI
Analog load frames from local vendors suffered ±4.5% sensor hysteresis and frame flexing, causing false test failures.
Probiters Dual-Column Servo Tensile Frame (1,000 kN capacity) with 0.1 kN load cell precision and automated NABL certificate export.
±4.5% Reduced to ±0.05%
The Probiters Quality & Support Promise
Need a formal technical proposal or 3D layout simulation? Our engineering design team in Ahmedabad prepares custom machine proposals within 3–5 working days.
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