VERIFIED CUSTOMER CASE STUDY
ISO 9001:2015 CERTIFIED | AHMEDABAD, INDIA
INSULATOR & POLYMER PROCESSING
Vertical Crimper (Dover/PCA)
Field-Proven Customer Success & Verified Financial ROI Case Study
Customer Installation Details
400kV High Voltage Composite Insulator Plant
📍 Plant Location: Sanand Industrial Estate, Gujarat
PAYBACK PERIOD
4.8 Months
ANNUAL SAVINGS
₹14.8 Lakhs / yr
PLC PLATFORM
Siemens
FIELD STATUS
100% Operational
❌ COMPETITOR CHALLENGE & PITFALLS
Low-cost competitor crimpers suffered hydraulic pressure drift, leading to 14.2% crimp joint slippage failures under 160 kN tensile loads.
PROBITERS ENGINEERING SOLUTION
Probiters 6-Jaw Synchronized Radial Swaging Cell featuring a rigid Meehanite frame, Siemens S7-1200 closed-loop feedback, and real-time graphing.
✓ VERIFIED METRIC OUTCOME
CRIMP SLIPPAGE SCRAP: 14.2% Reduced to 0.02%
"The Probiters Vertical Crimper eliminated crimp slippage rejections entirely on our 400kV export line. Paid for itself in under 5 months."