OFFICIAL TECHNICAL DOSSIER
ISO 9001:2015 CERTIFIED | AHMEDABAD, INDIA
INSULATOR & POLYMER PROCESSING
Vertical Crimper (Dover/PCA)
Precision 6-Jaw Radial Swaging Machine for High-Voltage Composite Insulators
Executive Value Proposition
Commercial & Operational Highlights
Precision 6-Jaw Radial Swaging Machine for High-Voltage Composite Insulators
PAYBACK PERIOD
4.8 Months
ANNUAL SAVINGS
₹14.8 Lakhs / yr
PLC AUTOMATION
Siemens
LEAD TIME
4–6 Weeks
Proven Field Performance
Customer Success & Verified Financial ROI
❌ COMPETITOR PITFALLS
Low-cost competitor crimpers suffered hydraulic pressure drift, leading to 14.2% crimp joint slippage failures under 160 kN tensile loads.
PROBITERS ADVANTAGE
Probiters 6-Jaw Synchronized Radial Swaging Cell featuring a rigid Meehanite frame, Siemens S7-1200 closed-loop feedback, and real-time graphing.
✓ FINANCIAL OUTCOME
CRIMP SLIPPAGE SCRAP:
14.2% Reduced to 0.02%
14.2% Reduced to 0.02%
"The Probiters Vertical Crimper eliminated crimp slippage rejections entirely on our 400kV export line. Paid for itself in under 5 months."
Machine Intelligence
Complete Parameter Matrix Table
| Engineering Field | Verified Specification / Design Basis |
|---|---|
| Crimp Force Range | 20 kN to 200 kN (Closed-loop load cell controlled) |
| Radial Swaging Jaws | 6-Jaw synchronized tool-steel dies with quick changeover |
| Crimp Depth Precision | ±0.02 mm linear displacement tracking |
| Insulator Fitting Size | Ø20 mm to Ø120 mm composite rod & end fittings |
| Hydraulic Unit | Zero-leakage manifold with 7.5 kW motor & oil cooler |
| Cycle Time | 18 seconds per crimped joint |
| Data Logging | Real-time force vs displacement curve logged per cycle |
| Safety Interlocks | Light curtains & dual palm anti-tie-down buttons |
CAD Blueprint Architecture
General Arrangement Vector CAD Drawing
Operating Sequence
Visual Process Workflow Stepper
01PART LOADINGPosition component onto application-specific fixture
02POKA-YOKE VERIFYSensors validate orientation and clamp closure
03PLC EXECUTIONServo/hydraulic motion profile executes test sequence
04LOG & RELEASETelemetry logs OK/NOK result and releases part
Need a customized proposal or 3D layout simulation? Our engineering team prepares custom SPM quotes within 3–5 working days.
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