PROBITERS INDUSTRIAL COMMAND CELL REF CODE: PRO-SPM-2026
✓ NABL / CE CERTIFIED ARCHITECTURE
Batch Weighing System
Control Engine Siemens / Mitsubishi
Delivery Guarantee Production-Ready

Batch Weighing System

Automated batch weighing for rubber mixing lines.

Control systemACS Engitech
ProcessAutomated batch weighing
ApplicationRubber mixing industries
After-sales support3 months free, until production-ready
Typical quote turnaround3–5 working days
Target Plant Applications:
Rubber mixing & compounding
FIELD-PROVEN CASE STUDY • Daman Industrial Estate, Daman & Diu

Industrial Polymer Compounder & Raw Material Facility

PROBITERS ROI: 5.8 Months PAYBACK
❌ Competitor Machine Pitfalls

Manual hopper tipping caused ±3.2% formulation errors, severe operator chemical dust exposure, and batch-to-batch color and density variations that ruined high-margin compound orders.

❌ Impact: High Scrap Rates & Unplanned Supplier Delays
Probiters Engineering Advantage

Probiters Multi-Ingredient Automated Loss-in-Weight Feeder Array with dust-sealed pneumatic conveying, load cell accuracy to 1 gram, PLC recipe management, and direct ERP synchronization.

Support Commitment:
Turnkey PLC ERP Integration, On-Site Calibration & Operator Training
✓ Verified Financial Outcomes & ROI
Payback Period 5.8 Months
Annual Savings ₹11.4 Lakhs / yr
FORMULATION DOSING ACCURACY ±3.2% Reduced to ±0.05% 100% Dust-Free Operator Safety
"We eliminated batch density variations completely. Our operators work in a clean, dust-free environment, and compound quality is 100% consistent."
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Engineering Enrichment

Machine Engineering Dossier

Specifications, datasheet, GA concept and product catalogue — built in the same Probiters design language.

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Configuration & Pricing

Final pricing depends on configuration, size and tooling package. Most systems in this category are quoted within 3–5 working days — priced to compete with imported and OEM alternatives.

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On-time delivery commitment
Free support to production-ready
Design intent

Automated multi-ingredient weighing and batching system for rubber and compound preparation.

An automated batching station that sequences ingredient charging, measures each component by load cell and confirms the batch against the selected recipe. It is suited to repeatable compound preparation where weighing accuracy and recipe discipline directly affect downstream process consistency.

Engineering problem: Manual weighing creates opportunities for wrong-material selection, quantity errors and incomplete batch records. Automated bins, interlocks and recipe control provide a more repeatable material preparation workflow.

Applications

Typical use

Rubber compoundingPolymer mixingMasterbatch preparationIndustrial batch formulation
Open product catalogue
Process architecture
01SELECTSelect approved batch recipe
02CONFIRMConfirm bin/material availability
03TARETare weighing system
04COARSECoarse feed ingredient
Engineering data
ParameterDesign basis / published information
ProcessAutomated batch weighing
ApplicationRubber mixing industries
Control systemACS Engitech
Typical number of ingredients4–16, configurable
Typical bin capacity5–100 kg per ingredient, application dependent
Typical weighing accuracy±0.1–0.5% of scale capacity after calibration
FeedingCoarse/fine feed with screw, vibrator or gate
DataRecipe, actual weight, batch ID and result
COMPLETE ENGINEERING PACKAGE

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Need the complete engineering package? Open the specification, datasheet and GA drawing. Final tooling, dimensions, cycle time and acceptance criteria are engineered around the customer's part and process.

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