PROBITERS INDUSTRIAL COMMAND CELL REF CODE: PRO-SPM-2026

✓ NABL / CE CERTIFIED ARCHITECTURE

Control Engine Siemens / Mitsubishi

Delivery Guarantee Production-Ready

Tensile Tester Machine

In-line tensile testing for arrester and insulator components.

Control system	Siemens S7-1200 (CPU 1214C)
HMI	Proface / Indusoft
Process	Tensile load testing
Output	Logged pass/fail + load data
After-sales support	3 months free, until production-ready
Typical quote turnaround	3–5 working days

Target Plant Applications:

Polymer arrester manufacturersComposite insulator fittings

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FIELD-PROVEN CASE STUDY • MIDC Bhosari, Pune, Maharashtra

Electrical Transmission Equipment Testing Laboratory

PROBITERS ROI: 5.2 Months PAYBACK

❌ Competitor Machine Pitfalls

Analog load frames from local vendors suffered ±4.5% sensor hysteresis and frame flexing, causing false test failures and rejected export insulator batches. Lack of digital certificate generation created severe compliance bottlenecks.

❌ Impact: High Scrap Rates & Unplanned Supplier Delays

Probiters Engineering Advantage

Probiters Dual-Column Servo Tensile Frame (1,000 kN capacity) with 0.1 kN load cell precision, optical encoder elongation tracking, automated NABL-compliant PDF certificate generation, and emergency overload protection.

Support Commitment:
Annual NABL Calibration Certification & 2-Hour Express Hotline Support

✓ Verified Financial Outcomes & ROI

Payback Period 5.2 Months

Annual Savings ₹18.2 Lakhs / yr

SENSOR HYSTERESIS ERROR ±4.5% Reduced to ±0.05% +300% Faster Certificate Generation

"Probiters delivered a NABL-grade testing rig at a fraction of European importer prices. Zero false batch rejections in 2 years of heavy testing."

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Engineering Enrichment

Machine Engineering Dossier

Specifications, datasheet, GA concept and product catalogue — built in the same Probiters design language.

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SpecificationEngineering Data → DatasheetMaster Sales Dossier → GA DrawingCAD Concept → CatalogueFull Product Guide → ROI Case StudyCustomer Success →

Configuration & Pricing

Final pricing depends on configuration, size and tooling package. Most systems in this category are quoted within 3–5 working days — priced to compete with imported and OEM alternatives.

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On-time delivery commitment

Free support to production-ready

Design intent

Programmable tensile-load test system with recorded force and pass/fail evaluation.

A controlled tensile test station for production or laboratory verification of assemblies where the applied load, displacement and final result need to be repeatable and traceable. The system is designed around a rigid load path, suitable gripping/fixture tooling and PLC/HMI-driven test sequences.

Engineering problem: Manual pull testing can make loading rate, alignment and acceptance decisions inconsistent. A programmable tester standardises the test sequence and can retain the measured peak load, test result and recipe against each cycle.

Applications

Typical use

Composite insulator tensile testingMechanical assembly proof testingProduction quality verificationComponent qualification test stations

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Process architecture

01LOADLoad specimen into application-specific grips

02VERIFYVerify grip closure and specimen presence

03ZEROZero the measurement system

04APPLYApply controlled tensile load/displacement

Engineering data

Parameter	Design basis / published information
Process	Tensile load testing
Control system	Siemens S7-1200 (CPU 1214C)
HMI	Proface / Indusoft
Output	Logged pass/fail + load data
Typical configurable load range	10–500 kN depending on specimen and standard
Actuation	Hydraulic or servo-mechanical, selected by test requirement
Measurement	Load cell + displacement/position feedback
Grip system	Interchangeable specimen-specific fixtures

COMPLETE ENGINEERING PACKAGE

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Need the complete engineering package? Open the specification, datasheet and GA drawing. Final tooling, dimensions, cycle time and acceptance criteria are engineered around the customer's part and process.

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